Toyota 4 Runner/Hilux/Surf

1987-1998 of release

Repair and operation of the car

Toyota 4ranner
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Systems of heating, ventilation
+ 5. Fuel and exhaust systems
- 6. Transmissions
   + 6.1. Mechanical transmission
   + 6.2. Automatic transmission
   - 6.3. Transfer case
      6.3.1. Specifications
      6.3.2. Epiploons of forward and back flanges
      6.3.3. Box lever
      + 6.3.4. Electromagnetic switch (selector) of a forward axis
      6.3.5. Removal and installation of a transfer case
+ 7. Transmission elements
+ 8. Brake system
+ 9. Suspension bracket and steering
+ 10. Body
+ 11. Electric equipment
+ 12. Electroschemes

6.3.5. Removal and installation of a transfer case


1. Remove the box lever.
2. Disconnect a hose of a sapun.
3. Lift the car.
4. Remove a guard (shooters showed guard bolts).
5. Merge oil from a transfer case.
6. Remove driveshafts.
7. Disconnect hoses and all sockets of conducting from a box. Take wires aside.
8. Establish a prop under transmission (check point). Not to clean a prop before installation of a box.
9. Turn off bolts of a support of a transfer case.
10. Remove a cross-piece.
11. Establish a prop under a transfer case, it is recommended to record a box chains.
12. Turn off 8 bolts of fastening of a box to a transmission case.
13. Be convinced that all necessary details are disconnected and displace a box back, keeping horizontal situation. After an exit of the leading shaft lower a box and get from under the car.

14. If the box changes, remove the switch of a control lamp of the forward bridge, the switch of a control lamp of a demultiplicator (a photo at the left) and the speed sensor (a photo on the right). Rearrange these details on a new box.

15. Check a condition of rubber rings (arrow) of the sensor of speed, if necessary replace.


Installation is carried out upside-down. Tighten bolts of a box with the set moment.