Toyota 4 Runner/Hilux/Surf
1987-1998 of release
Repair and operation of the car
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
+ 3.1. 4-cylinder engines
+ 3.2. V6 3,0 engines of l (1993-1994) and 3,4 l (since 1995)
- 3.3. Dismantle and capital repairs of the engine
+ 3.3.2. Capital repairs
3.3.3. Diagnostics of the engine by means of the vacuum gage
3.3.4. Check of a compression in engine cylinders
- 3.3.5. Dismantle of the power unit
220.127.116.11. Methods and safety measures
18.104.22.168. Dismantle and installation
+ 3.3.6. Head of cylinders
3.3.8. Shatunno-porshnevaya group
+ 3.3.9. Crankshaft
3.3.10. Block of cylinders
3.3.11. Honningovaniye of cylinders
+ 3.3.12. Rods and pistons
3.3.13. Radical and shatunny bearings
3.3.14. Balansirny shaft
3.3.15. Assembly order
3.3.16. Piston rings
3.3.17. Start-up of the engine after repair and a running in
+ 4. Systems of heating, ventilation
+ 5. Fuel and exhaust systems
+ 6. Transmissions
+ 7. Transmission elements
+ 8. Brake system
+ 9. Suspension bracket and steering
+ 10. Body
+ 11. Electric equipment
+ 12. Electroschemes
If the decision on dismantle of the engine for carrying out capital repairs, or repair of the main knots was made, it is necessary to hold certain preparatory activities.
It is extremely important to plan a place in which works will be performed. Undoubtedly, the best place is the workshop. It is very important to have the equipped working platform, and also a place for storage of the car. If neither the workshop, nor garage is not present, it will be required at least equal and the pure concrete or asphalted platform.
Washing of a motor compartment and the power unit before dismantle will allow to keep the tool clean and a constant working condition.
Also the floor elevator or a telfer will be necessary. Be convinced that these devices have a stock on loading capacity and are capable to lift the engine with transmission. Observance of security measures plays a paramount role, as raising of the engine from the car here – operation potentially dangerous.
If works on dismantle of the engine are carried out by the inexperienced person, the assistant is necessary. Consult and ask to help the persons having experience in such works. There is a set of examples of that as attempts alone to execute dismantle of the engine with raising of the last of a motor compartment came to an end unsuccessfully.
In advance plan the actions. Before beginning works hire or get all necessary tools and the equipment. To some adaptations ensuring safety at dismantle and installation of the engine, and also decrease in labor costs the jack cart of sufficient loading capacity, a full set of keys and mandrels, wooden blocks, rags and solvent for cleaning of inevitable pools from the spilled working liquids of the engine belong (besides the elevator). If the elevator is hired, agree about it in advance, having performed all works in which this mechanism is not required. It will allow to save money and time.
Keep in mind that considerable time you will not be able to use the car. For performance of some works inaccessible in house conditions due to the lack of the special equipment, it is necessary to address in a workshop of car service. These enterprises work according to the schedule and will be expedient to consult there before dismantle of the engine precisely to estimate expenses of time for repair and restoration of details.
Always at dismantle and installation of the power unit be very attentive. Rash actions can be the cause of serious injuries. In advance consider the actions. Do not feel sorry on it for time, because the main thing – work without injuries.